![]() Step 5: Make your second cutĬut the other end of the legs as well. Be sure to practice safety when using power tools. Cut as close to the edge as you can while still getting a full angled cut. It does not mater which side so long as the boards are laying on slim-side as shown. ![]() Make the first 22.5 degree cut to either side of your clamped, 4-board system. We are doing this so we can cut all of our legs at once. Don't worry if this doesn't make sense yet, we have a degree in Wood Math from Beaver University…not really.Īfter you have cut your four leg pieces, clamp them together with some wood clamps. We are cutting our boards at 22.5 degrees so they will lay flush against the sides of our sawhorse when it is ready and angle out away from the horse to provide a steady base. Rotate the cutting board to 22.5 degrees. This may not look exactly the same as yours, but it will likely be quite similar. With your thumb, press down on the lever that is above the handle. To make angled cuts with a miter, loosen the rubber handle at the front by twisting it counterclockwise. Step 2: Prepare your saw for angled cutsĪll miter saws are different, but all follow pretty similar principles. You can use a regular ‘ol handsaw for this as well. If you DO use different sized wood, however, be sure and also use that same size wherever we mention 1×3 pieces in this tutorial. We used 1×3 wood, but you could just as easily use a different sized wood throughout. Step 1: Make the legsĬut four pieces of wood so that they are three feet long. These dimensions are just so you can follow along with exactly what we built. *Remember, these board sizes and lengths can easily be changed to make a different sawhorse. This board could be any length, but keep in mind that it will be your work surface and should be long enough to give you a comfortable amount of space to work on. (1) 3/4 inch x 5-1/2 inch plank or board at 3 feet in length.(6) 1×3 lumber at 3 feet in length (you can go bigger or smaller, longer or shorter).As always, you can use a handsaw if you're afraid of heftier tools, though your cuts are not going to be as clean. The cuts you will be making are all very basic, so if you are new to using power saws, this woodworking project is a good place to start. The nice thing about making your own sawhorses is you can build them exactly the size you need, so you can make big ones to hold a table, small ones for cutting stands, giant ones for crowd control, etc. They can be made with all manner of wood and be any number of different sizes. Learning how to make a sawhorse is a very basic woodworking project. ![]() Assemble a sawhorse on your own with this! It's one of the most useful tools a homesteader can have. It made a clean job and saved a lot of time.Learn how to make a sawhorse with this easy tutorial. I just used a router to clear a portion wide enough for the Sawzall to get in, then used it to make a horizontal cut to left and right to clean out the entire rebate. Tips: I used a cordless Sawzall with a fine-tooth blade (hacksaw blade works fine) to cut the angles on the tops of the legs (a radial arm saw won’t make angles that fine) and to make the first angled edge cuts for the rebating.Īlso, I didn’t use the multiple cut and chisel method for cleaning out the rebates. I will probably make another longer set of legs, which is why I haven’t glued the first set. I’m only 5’11” and I will have backache if I work on these for any length of time. 27” makes for a very low sawhorse unless you are not tall. So you’re going to be cutting eight legs multiple times.Īnother thing: I think the legs need to be longer. Especially so given that you generally need two sawhorses. If you don’t have a chop saw or a compound mitre saw, you are in for a lot of sawing. It takes a pretty high level of manual skill in the use of hand tools. People need to know, though, that this is not a project for novices. ![]() The instructions, with pictures included, are on successive pages. Under the drawings is the materials list. The inch sizes given in this project do not convert exactly to their corresponding metric (mm) equivalents, so use one or the other. The standard measurements are best suited to North America and the Metric measurements are best suited to Australasia and other countries. The measurements throughout this project are given in both Standard (inches) and Metric (mm). One thing is for sure, they’ve had to put up with a lot of punishment and they’ve really stood the test of time.Įven though making of this sawhorse requires the odd compound angle cut (a bevel cut across the width as well as the thickness of a piece of wood), it can be built without the use of any power tools whatsoever The measurements. The sawhorse in this project is very similar to a couple that I’ve had around for so long, I can’t really remember when I first made them. Introduction – Plans – Materials list Introduction.Ī good solid sawhorse.
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